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Several Issues and Solutions for Toilet Paper Rewinding Machines

2024-10-24

The weight of each rolled paper stick is different. The number of turns is fixed on the computer. But the weight is always increasing.

  Several issues and solutions for toilet paper rewinding machines

  The weight of each roll of paper produced is different. The number of wraps is fixed on the computer, but the weight keeps increasing.

  Solution: First, there are three different reasons for the weight of the rewound paper. One is that the width of each rotation is different; the second is that the original paper's quantitative banner has changed; the third is that you did not stretch the roller, which caused some wrinkles, thus increasing the weight.

  2. Starting now always wastes a lot of paper. How to use it reasonably? Solution: To apply paper and reduce waste, you need to pay attention to this regularly. First, you should put effort into buying; the width of the large paper rolls you buy should be appropriate, so that the two edges are cut less. Secondly, when rewinding, try not to tear the paper and avoid producing defective products, which can reduce waste.

  3: The paper cutter always cuts the rolls crookedly; how to adjust the level? Processing method: The paper rolls cut by the paper cutter are always crooked, which requires aligning your large paper roll parallel to the rewinding machine's roller; otherwise, the paper will be crooked. Also, the curvature of your stretching roller needs to be adjusted; otherwise, there will also be a deviation.

  The right side of the rewound paper roll is always in the broken part, resulting in it not being able to roll. Solution: If the right side is always broken, you need to check whether the paper tension on this side is greater than on the left side, or if the stretching roller or the large paper roll on this side is more inclined, causing this side to be too tight and the paper to break.

  Solution: Toilet paper has good ink absorption; on rainy days, due to higher humidity in the air, there may be a significant difference between the outer and inner layers being dry, leading to paper deformation and changes in strength, making it easy to break during the rolling process, resulting in quantitative bias. To eliminate this problem, consider the ventilation conditions in the workshop and try to maintain ventilation.

  Points you cannot ignore about the rewinding machine:

  The rewinding machine is a specialized equipment for papermaking. The purpose of the toilet paper rewinding machine is to rewind the paper rolls produced by the paper machine (called original paper rolls) sequentially, and after rewinding, the paper is made into finished paper for shipment. Currently, using AC drive instead of DC drive in the papermaking machinery industry has become a development trend.

  The rewinding process mainly completes three tasks: first, cutting off the rough edges of the original paper; second, dividing the entire original paper into several widths that meet user specifications; third, controlling the diameter of the finished paper roll to meet factory specifications.

  The transmission device of the toilet paper rewinding machine, such as the gear chain, needs to be lubricated with grease after a period; the rewinding machine generally does not have problems, and the consumable parts are just small gears. If you add one more, the printing knife is prone to break, and the wool roller will become thinner after about a year and a half of use, requiring it to be sent back for refurbishment. If you need to replace the embossing pattern on the steel roller, it needs to be sent back to the original factory for modification; pay attention to the voltage of the rewinding machine to be stable, otherwise, it is easy to burn the motor; maintain cleanliness and avoid letting debris fall between the steel roller and the wool roller.

  Features of the fully automatic toilet paper rewinding machine

  First, place the raw material paper on the feeding rack (three-axis paper). The feeding rack has automatic paper feeding equipment and feeding devices, then the paper is fed into the feeding roller. In front of the feeding roller, there is a leveling device to flatten the paper surface, and then it goes into the punching device before finally entering the guiding device.

  The rewinding machine rolls the paper through guiding rollers and pressing rollers repeatedly to complete the process (the tightness of the rolled paper is adjusted according to customer requirements and controlled by air pressure for easy adjustment). When the rolled paper reaches a certain standard, the machine will automatically stop and push out the rolled paper. The paper is separated by a cutting knife, and during the cutting process, glue is automatically sprayed to seal the edges. The entire process is completed through computer programming with PLC and frequency conversion control.

  1. The fully automatic toilet paper rewinding machine can choose double-sided embossing and glue composite, which can make the paper softer compared to single-sided embossing. The finished product has a uniform double-sided effect, and during use, each layer of paper does not separate, making it particularly suitable for processing rolled kitchen towels, and the weight is reduced by 15% or more when making products of the same size.

  2. This machine is equipped to process coreless, solid, and rolled paper tube toilet paper, allowing for instant switching between products and can be customized according to user needs.

  3. Automatic trimming, gluing, sealing, and shaft extraction are completed synchronously, ensuring no paper loss during the transition to saw cutting and packaging, thus greatly improving production efficiency and product quality, with paper tails left for easy use.

  4. Pneumatic belt paper feeding, with independent tension adjustment mechanisms for the rewinding shaft and each original paper shaft.

  What misconceptions to pay attention to when purchasing a toilet paper rewinding machine

  Toilet paper processing has become a top choice for entrepreneurship. Due to the rapid development of paper product processing machinery, users often fall into various misconceptions when choosing a toilet paper rewinding machine. This article provides a more in-depth analysis of some common misconceptions in purchasing and discusses how to choose a truly suitable toilet paper rewinding machine.

  1. Price misconception: Some users believe that price is the core factor and that toilet paper rewinding machines are similar, but the reality is that there is a significant difference in the entire machine of toilet paper rewinding machines. If you only consider the price, you will definitely suffer losses! Remember the truth that you get what you pay for; rational consumption through multiple considerations is the truth. Some manufacturers use low prices to lure those who like to take small advantages into traps!

  2. Advertising misconception: In the increasingly competitive paper machinery industry, advertisements are everywhere. Many consumers have seen various advertisements on Baidu, 360 Search, classified information websites, etc. They change their ways to tell everyone 'our equipment is good' to encourage consumers to buy. At this time, we need to be discerning and see which advertisements are credible and which need to be verified, so as not to be blinded by the overwhelming advertisements.

  3. Maintenance misconception: No matter how good a product is, it cannot guarantee that it will not have problems for years. Regardless of the brand, it is essential to consider how maintenance of the toilet paper rewinding machine is promised, so after-sales service is very important. When purchasing, do not be deceived by the manufacturer's sweet talk; it is recommended to choose manufacturers with a good reputation for after-sales service when purchasing a toilet paper rewinding machine!

  4. Misconceptions: Some people always feel that equipment from large manufacturers is reliable and stable, while equipment from small manufacturers lacks assurance. In fact, the quality of the equipment is largely related to the equipment itself, and the most critical factor is the reputation of the manufacturer. Machines that are stable, have few problems, and provide good after-sales service naturally earn a good reputation. No matter how large the factory is, if it cannot provide a customer for a visit, everything is in vain. Conversely, if a small factory has enough customers for us to consult, it is worth our attention!

  Performance and characteristics of the rewinding machine:

  1. Working principle of the equipment: Unwinding - Conveying - Cutting - Counting - Rewinding, with neat and flat end faces.

  2. The equipment uses a frequency control system, which is easy to operate and has stable performance.

  3. The equipment has an automatic counting and stop function.

  4. Imported material round knife cutting blades, easy to adjust. The end face of the rewinding is neat.

  How should the rewinding machine be properly maintained on a daily basis?

  The rewinding machine is generally used for rewinding and cutting of mica tape, paper, and film, serving the purpose of dividing everything into two. It is often used to cut wide rolls of material, playing an important role in subsequent cutting. It is a specialized equipment for paper, mica tape, and film. So, how should the rewinding machine be properly maintained on a daily basis?

  1. The transmission device of the toilet paper rewinding machine, such as gears and chains, needs to be lubricated with grease after a period of time.

  2. The rewinding machine generally does not have problems; the consumable parts are just some small gears. If you add one more, the printing knife is prone to breakage. The wool roller will become thinner after about a year and a half of use, and needs to be sent back to the factory for refurbishment. If the steel roller's embossing device needs to change the embossing pattern, it can be sent back to the original factory for modification, which does not cost much.

  3. Pay attention to the voltage of the rewinding machine to be stable; otherwise, it is easy to burn out the motor. Maintain cleanliness and do not let debris fall between the steel roller and the wool roller.

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